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automatic painting line for plastic workpiece

automatic painting line for plastic workpiece

    Payment Type: T/T,Western Union
    Terms of Trade: FOB,CFR,CIF,exwork
    Min. Order: 1 Set/Sets
    Delivery Time: 50 Days
    Packaging: containers
    Productivity: 10sets
    Brand: HYJ
    Transportation: Ocean
    Place of Origin: China
    Supply Ability: 50 lines per year
    Certificate: CE

Basic Info

Model No.: HYJ-004

Product Description

Automatic painting line for plastic workpiece including conveyorised painting line, dustfree painting line, automatic painting line, plastic painting line, UV painting line,clean class:10,000-100,000, used for various Plastic Parts, Automobile Parts, Injection Moulded Plastic Parts

spray painting line for plastic products product images, prices, product attributes, are for reference only; specific product requirements subject to customer requirements, the price line to offer the subject, for reference purposes only! Welcome to inquire or to plant negotiations!


Fully automatic spray painting line for plastic products technical specifications and requirements

1, the design conditions

Name: Plastic Shell

Material: Plastic (ABS + PC+PP+PET+PE)

Workpiece size: H100 Φ300mm

Design production: 3000 pieces / Hr (according to the conventional workpiece)

Chain speed: 3-12m / min (continuous adjustable)

Transmission: plane automatic transmission (about 75 meters across the board)

Fixture spacing: 38.1mm, pin pitch 38.1mm

Site area: L46 meters * W27 meters * H3.9 meters

Spray method: fixed gun spray

Heating method: electric heating

Curing time: pre-bake 7 meters, 35 meters baking primer, UV homogenization of 25 meters

Purification level: Painting area (spray room, bake Road, paint room,) for the 10,000 level,

the other area of 10 million


2, the painting spray process

On the A line → manual dust removal → automatic dusting → preheating → spray primer (fixed 12 guns)

→ leveling (4min) → IR curing (80 ℃ 35m) → 5m cooling → topcoat (fixed 12 guns)

→ IR Homogenization (60 ℃ * 25m) → UV light curing (8-5KW) → cooling → lower → coating.


On the B line → manual dust removal → automatic dust removal → spray UV paint (fixed 12 guns)

→ IR homogenization (60 ℃ * 25m) → UV light curing (8-5KW) → cooling → Unloading.


3, the specific process outlined

The entire painting operation area (including the upper and lower parts) for the whole closed

decoration, staff entrance with the wind leaching room and the outside world partition, the region by

the strong supply of fresh air supply device after purification to ensure that its air cleanliness Not

less than 100000 level. After the work piece is taken out, the assembly workbench is arranged in the

room. The workpiece is manually assembled and then manually removed by electrostatic dust.

The workpiece is sent to the "spraying line" through the plane conveyor. Pieces of room ",

and then with the conveyor chain on the rule of plug. (Please note, the program used in the governance

of the special design, processing, and its rotation flexibility, easy to plug, is the industry's

leading technology). On-line workpiece into the automatic dust removal device before the first through

dehumidification drying section, the equipment is our company through continuous summary and

continuous communication with the user and specially designed, mainly to reduce the workpiece surface

humidity, to ensure the quality of the spray. Then the workpiece through the automatic addition to

electrostatic dust removal device, once again eliminate the residual electrostatic charge on the

workpiece and dust. In order to make each part of each workpiece can be completely dust, the conveyor

chain in the station with a self-rotation device, the workpiece in addition to automatic electrostatic

dust removal is carried out in the rotation, dust removal effect is good. We use the electrostatic

precipitator for the German products Si Dike licensing, a well-known brands. Pay attention to the

workpiece dust removal is a significant feature of this program.

After two dust removal of the workpiece directly into the spray chamber. Spraying room is an important

work area of the production line, the fresh air sent by the gas supply device through the 99.995%

efficient filter again after the fine filter into the spraying room; cleanliness of 10,000 or less,

the exhaust is Spray cabinet exhaust fan pumping to the roof. Before the exhaust emission, which

contains more than 80% of the paint mist has been spray cabinet and the vortex double handle the

collection, generally do not exceed the emission limit standard. The design of the indoor air flow

velocity of spraying is 0.6 ~ 1 m / s, in order to ensure safety, non-toxic, and no vortex airflow and

secondary pollution.

This program uses Japan's Iwata] [brand of automatic spray gun, the paint spit out a stable and

reliable, to ensure the quality of spray. Fixed spray gun is divided into two groups, is a turn, a

group of reversing, each with six guns, respectively, while the workpiece on-line spraying. In order

to obtain a uniform coating of the various parts of the uniform, the transmission chain in the

spraying station are equipped with forward and reverse rotation of the two devices (80 to 200 r / min,

frequency control), with the fixed gun match. When the photoelectric sensor to fixture to hang a

workpiece, the rotation device starts, and then set the spray conditions to start automatic spraying.

This kind of workpieces can be sprayed in rotation. As long as the rotational speed and spraying

conditions are properly set and matched, not only the obtained coating film is extremely uniform, the

quality is stable and excellent, and the coating is saved very much. This program selection of special

fixed gun and the conveyor belt with the rotation device to match, so that the conveyor and fixed gun

are fully coordinated with the work, the state is stable, complement each other, but also a major

highlight of the set of equipment.


The sprayed workpiece then enters the leveling section. The leveling section is provided with an air

supply device and an exhaust device to ensure that the paint concentration in the leveling room does

not exceed the explosion limit and ensure safety.


The flattened workpiece enters the drying oven and is cured by electrical heating. Curing furnace

heating using hot air circulation form. The company's manufacturing oven not only looks beautiful, all

with stainless steel liner, not rust, suitable for regular maintenance of clean. Because the heating

pipe is evenly distributed, it is regulated by PID proportion type, the furnace temperature is stable

and uniform, and the instrument is equipped with automatic display and record the temperature of each

measuring point in the furnace, so as to record and visualize conveniently. Baking about 15 minutes

after the workpiece baked into the cooling section, after the fresh air cooling, to ensure the quality

of the paint UV coating, but also equipped with exhaust, timely discharge of hot air.

In the workpiece into the UV light curing machine before, have been IR homogenization, and its role in

the UV curing of the workpiece before the preheating activation of the coating molecules to ensure

the quality of UV curing. Followed by UV light curing. UV light curing machine according to set the

program boot. The company designed the UV light curing machine, adjustable workpiece and lamp distance.

To ensure that light curing time and set the energy are just right. At the same time, light curing

station conveyor chain is also equipped with rotation device to ensure uniform irradiation, uniform

curing.


After-sales service

My company to fast, good after-sales service to win the trust of customers:

Free debugging of products and technical training.

Regularly maintain the equipment.

Warranty period of one year, responsible for maintenance.


Automatic spraying painting production line for different industries, plastic products industry, glass products, metal products, ceramic products, etc.
Hot Tags: fully automatic spray painting line of plastic spraying equipment, manufacturer, supplier, factory, plant


Shenzhen Heng Yi Jia Technology Co., Ltd.

 

Our History

Shenzhen Heng Yi Jia Technology Co., Ltd. has focused on paint spraying equipment for over20 years in China. We started as a small operation, but now have become one of the leading painting line suppliers in the coating industry in China.


Today,Shenzhen Heng Yi Jia Technology Co., Ltd. has been one of the top producers of quality automatic spraying line and new technologies, such as: automatic paint spraying line, UV paint spraying line(uv lines), spray chrome line, mini auto painting line, spray chrome equipment and accessories of coating equipment of vacuum metallizing machine(metallizer), Automatic UV plating vacuum line, spray booth, coating chain, UV curing oven, automatic spray chrome equipment&line, spray powder coating line & equipment and so on.


Our factory

Shenzhen Heng Yi Jia Technology Co., Ltd. is located in the China The beautiful coastal city-Shenzhen. As a global supplier in auo paint spraying line, UV paint spraying line, mini auto painting line, spray chrome line, spray chrome equipment and accessories of coating equipment. Heng Yi Coating Technology is to create added value for customers around the world.

Our product

Our products includes the following:

1, Automatic paint spraying line

2, UV paint spraying line

3, Mini automatic paint spraying machine

4,small automatic spray coating machine

5.UV spray coating line

6. automatic spray painting line

7.Industrial tunnel oven

8.Fixed oven

9.UV curing machine

We supply coating products all over the globe to a wide range of companies worldwide, ranging from large multinational organizations to small individual companies.

Product Application:

Spray painting plant for Industry use are widely used in the following industry, such aspackage coating plant:

--- Glass packages coating for cosmetics, perfume, wine, caps, bottles and other parts

---Painting plant for product paint surface finishing

---Vacuum coating plant

Spray chrome equipment with formula which from our second production line, are widely used for cmetallzing oating, and vacuum coating machine etc.


Our certificate:

We always feel that all success of our company is directly related to the quality of the products we offer. They meet the highest quality requirements as stipulated in ISO9001, ISO14000:14001 quality control system, CE certificate, etc.


Production equipment

We are capable of mixing and producing an paint spraying line, UV lines and offer some of the most advanced manufacturing capabilities available, including vacuum coating machine, mini paint spray machine and spray chrome machine etc.

Production market:

We have customers from both domestic market and oversea market.Heng Yi Jia Technology Sales managers can speak fluent English for good communication. Our main sales market:

China : 50%

USA: 10%

Spain:5%

Thailand:3%

Singapore:2%

India: 20%

Our service for coating equipment.

Besides our existing molded spray painting line, auto paint spray line, uv paint line, mini paint spray line, spray chrome machine, also can produce other coating line according to the drawings from our customers. We control the product quality critically for every step during the manufacturing from custom coating equipment. We offer technical support that is second to none. installation at local.









Company Info

  • Company Name: Shenzhen Heng Yi Jia Technology Co., Ltd.
  • Representative: Wu Juhua
  • Product/Service: Powder coating machine , Automatic Spray painting coating Line , UV Coating machine Line , small automatic spray coating machine , tunnel oven , semi-automatic spray coating line
  • Capital (Million US $): 50万
  • Year Established: 2016
  • Total Annual Sales Volume (Million US $): Below US$1 Million
  • Export Percentage: 81% - 90%
  • Total Annual Purchase Volume (Million US $): Below US$1 Million
  • No. of Production Lines: 5
  • No. of R&D Staff: 5 -10 People
  • No. of QC Staff: 11 -20 People
  • OEM Services Provided: yes
  • Factory Size (Sq.meters): 3,000-5,000 square meters
  • Factory Location: No.2 Street 5 Lao Keng Industrial Zone Keng Zi Shenzhen China
  • Contact Person: Ms. Demi Wu
  • Tel: +86-755-29492864
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